The development timeline varies depending on product complexity and technical requirements. In general, a standard project development cycle ranges from 3 to 5 months, covering the complete process from conceptual design and tooling development to validation and mass production readiness.

We provide full-process collaborative design capability, covering structural optimization, process simulation, and equipment integration. Our engineering team utilizes CAD 3D modeling, CAE finite element analysis, VC visual simulation, and VR virtual commissioning to create a fully digital R&D workflow to cover all the steps from concept validation through to mass production.
For example, in developing lightweight chassis tubing for a new energy vehicle customer, CAE simulation enabled optimized material distribution, reducing component weight by approximately 20% while maintaining collision safety standards. In addition, our independently developed production equipment, such as hydroforming systems, can be customized to meet customer-specific forming and precision requirements.

We apply an advanced digital ecosystem across design, manufacturing, and management:

• Design & Simulation
  SolidWorks, UG (3D modeling), ANSYS (structural analysis), AutoForm (forming simulation)
• Manufacturing & Programming
  FASTSUITE (6-axis laser cutting offline programming), HyperMill (5-axis machining programming)
• Production Management
  SAP ERP, MES Manufacturing Execution System, PDM Product Data Management
• Digital Factory & Industry Connectivity
  Based on 5G + Industrial IoT, supported by SCADA systems for real-time monitoring and OEE optimization.

We independently complete tooling design and manufacturing through our dedicated tooling R&D center and precision machining facility. Utilizing advanced tooling design platforms such as UG NX Mold Wizard and high-strength alloy steels, we achieve long service life and stable forming quality.
Tooling performance highlights include:

• Tooling life of up to 150 tons
• Single die output exceeding 80 cycles
• Finished yield rate above 70%
• Machining accuracy controlled within ±0.01 mm

Supported by 5-axis machining centers, EDM equipment, high-precision metrology systems (including CMM), and independently developed hydroforming tooling, we deliver reliable forming capability while reducing welding processes and improving efficiency.

Our technology capabilities are supported by 97 granted patents, including 43 invention patents, covering hydroforming, laser cutting, and other core processes.

• Cost competitiveness
  Independently developed integrated production lines cost approximately one-third of imported systems, while large-scale production (annual capacity exceeding 10 million pieces) further reduces marginal manufacturing cost.
• Green manufacturing
  Welding-reduction technologies achieve approximately 20 million meters annual weld length reduction, while distributed photovoltaic energy systems save about 3 million kWh of electricity annually, supporting low-carbon manufacturing.
• Rapid response
  One-piece flow production line combined with digital management shortens delivery cycles by approximately 30% compared with industry averages.
• Customer recognition
  Long-term partnerships with major OEMs including BYD, Volkswagen, and NIO. Hydroformed chassis component market share ranked first globally in 2024 (16.2%).

As of 2024, Motorbacs maintains an annual production capacity of 10 million parts, covering hydroformed chassis components for new energy vehicles, as well as key engine tubing products. Production layout includes more than 40 automated lines across bases in Ningbo and Anhui:

• Jiangbei Cicheng Plant: annual capacity of 3 million sets of new energy vehicle chassis components
• Chaohu Plant: daily production capacity of 15,000 components

By 2025, total capacity is planned to exceed 20 million units, supporting our goal to become a benchmark enterprise in lightweight chassis technology worldwide.

We have established a full-lifecycle quality management system, covering material inspection, process monitoring, and finished product verification.

• Certifications: IATF 16949:2016, ISO 14001 and other international system certifications.
• Inspection equipment: 3D measurement arms, spectrometers, salt-spray testing systems, and multiple precision inspection platforms enable 100% monitoring of material composition, dimensional accuracy, and corrosion performance.
• Process control: AI visual inspection and online laser measurement ensure stable quality with a zero-defect objective (PPM minimization).
• Continuous improvement: Lean manufacturing and Six Sigma methodologies support ongoing optimization. Our product yield has increased to 99.8% in recent years.